Automated Storage Systems

We manufacture systems such as Automated Storage Systems, Smart Storage Systems, Vertical Storage, ASRS Systems, PPE Storage Solutions, Team Storage, and Drawer Storage.

Automated Storage Systems (ASS) are advanced solutions designed to optimize the storage, retrieval, and organization of goods in warehouses and industrial environments. These systems utilize automated equipment like robotic arms, conveyors, lifts, and carousels to move products efficiently within the storage area, reducing manual labor and increasing storage capacity. Controlled by computer software, Automated Storage Systems allow for precise inventory management, faster retrieval times, and enhanced space utilization. Commonly used in industries like manufacturing, logistics, e-commerce, and healthcare, these systems offer benefits such as reduced operational costs, improved safety, and boosted productivity.

AUTOMATED STORAGE SYSTEMS

YILDIZ DLD Lift: A vertical storage system that is a closed-loop system using a computer-controlled lift to move trays to the appropriate level. The system operates by automatically sliding trays into their designated slot. Trays are stored vertically on both sides of the system. Thanks to its modular design, the height can be adjusted later. Compared to conventional systems, it offers up to 85% space savings considering the height and floor area. The YILDIZ DLD Lift system is designed for numerous storage and supply applications in production, trade, retail, and warehouse areas, making it a unique storage solution with optimized space usage, flexible storage strategies, and security features.

YILDIZ DKD Carousel: Based on a rotating shelf mechanism, the YILDIZ DKD is an automatic vertical carousel storage system that provides fast and seamless access to stored products. Ideal for frequently used items, this system rotates both ways to reach products in the shortest path. Its operation is controlled by a PLC, and products are stored and retrieved by movable carriers called shelves mounted on vertical chain loops. The YILDIZ DKD achieves maximum efficiency with minimal floor space usage. Each YILDIZ DKD can operate independently or be connected to a network for superior efficiency, flexibility, and autonomy.

YILDIZ Maksi: With up to 12 drawers and 768 lockable compartments, YILDIZ Maksi is designed for storing smaller products. It offers various depth and compartment size options. The drawers, mounted on telescopic rails, have a load capacity of up to 125 kg. The internal compartments can be customized according to customer needs.

YILDIZ Mini: This automatic storage system features a stepped drawer structure that allows individual retrieval of products. With up to 102 shelves and 1326 lockable compartments, it is particularly suited for storing small and valuable items. The system ensures security and inventory consistency for precious products, especially in industries like jewelry, electronics, and defense.

YILDIZ ADS: An automatic cupboard system for medium-sized product storage, the YILDIZ ADS operates with computer-controlled automatic drawers. It includes up to 16 lockable compartments per module. In the machining industry, this system can store up to 18 tool holders per compartment. Controlled by YILDIZ Software, the YILDIZ ADS can communicate with multiple machines using a single control unit, enabling the addition of extra modules as needed.

YILDIZ O: The YILDIZ O storage system offers up to 2340 lockable compartments, providing an excellent solution for storing small-scale products. It is available with different compartment sizes, making it a unique system in its class. The YILDIZ O storage system is a fully domestic product that caters to various sectors, including cutting tools, personal protective equipment, pharmaceuticals, and precious goods. It pays for itself quickly by ensuring secure storage and control.

YILDIZ AS/RS (Automated Storage and Retrieval System): This system is designed for automatic storage and retrieval of goods using computer-controlled carrier robots. It manages the storage, organization, unloading, and order picking processes. AS/RS systems are modern solutions incorporating various system features. YILDIZ AS/RS is used with high-rise storage racks, which can extend up to 40 meters. These racks can be customized for large, heavy loads or small, medium-sized loads. YILDIZ AS/RS is a system of machines and control units that store and retrieve materials as needed.

Automated Storage Systems can be categorized into four main types:

  • Vertical Storage Systems: YILDIZ DLD Lift, YILDIZ DLD Carousel
  • Smart Storage Systems: YILDIZ Maksi, YILDIZ Mini, YILDIZ ADS, YILDIZ O
  • Rotary Storage Systems: YILDIZ O
  • Automatic Palletized Storage Systems: YILDIZ AS/RS

Applications of Smart Storage Systems:

  • Aerospace and Automotive
  • Book Publishing and Stationery
  • Chemical Industry
  • Apparel and Textile
  • Electronic Equipment
  • Online Sales and Retail Stores
  • Food Industry
  • Government and Private Sector Organizations
  • Military
  • Healthcare and Cosmetics
  • Industrial Products
  • Medical Instruments and Pharmaceuticals
  • Office Equipment

Benefits of Smart Storage Systems:

Space Savings: With a vertical design that reaches heights over 16 meters, smart storage systems can save up to 90% of the available space.

Time Savings: The system brings products to the user, eliminating the need for operators to move around to fetch or store items.

Risk Reduction: Prevents potential hazards associated with using ladders or forklifts to access products in traditional warehouses.

Elimination of Unauthorized Access: Only authorized operators (with badges or passwords) are allowed access, and all movements can be tracked with restricted access per shelf.

Improved FIFO (First In, First Out) System: Operators can easily identify which products need to be stored or retrieved with intuitive system prompts.

User-Friendly Interface: With an easy-to-use interface, stock entry and retrieval become much more efficient.

YILDIZ ODS Advantages:

  • Increased efficiency in product storage, retrieval, and distribution
  • Fast, complete, and reliable product delivery despite growing warehouse logistics complexity
  • Cost savings through optimized warehouse capacity
  • Improved material workflow and accessibility
  • Increased productivity through faster product retrieval
  • Enhanced safety for staff and stored products
  • Higher load capacity per tray due to the wide range of tray widths